Bring your innovations to life

At ORIOS LIFESCIENCES, we are more than just manufacturers—we bring your ideas to life. With our ISO 7 cleanroom spanning over 200 square meters and equipped with state-of-the-art technology, we transform your concepts into finished, compliant, and market-ready products, while ensuring flexibility, responsiveness, and transparency at every stage.

A State-of-the-Art Facility Dedicated to Medical Devices and Complex Components

Our manufacturing facilities are designed to meet the most complex needs of healthcare providers. Whether you need:

Components or semi-finished products to support your industrial load

Functional prototypes for design validation

Small batches for clinical trials

A larger volume for the initial launch

We tailor our processes to your project without compromising on quality

Our Production Capabilities: Flexible Technologies at Your Service

Extrusion of Technical Tubes – Precision and Versatility

Our extrusion capabilities, combined with custom-built equipment, allow you to produce technical tubes on demand, featuring:

  • A wide selection of biocompatible materials: PU, PEBAX®, nylon, fluoropolymers (FEP), PEEK, TPE, and many more—tailored to meet your mechanical, chemical, and regulatory requirements.
  • Various technologies, ranging from single-wall tubes to reinforced tubes.
  • Variable diameters and wall thicknesses: For applications ranging from microcatheters to drainage systems and implantable devices.
  • Real-time quality control: Dimensional measurements (laser, machine vision) and strength tests to ensure reproducibility.

Molding & Overmolding – Precision for Complex Assemblies

We are experts in injection molding and overmolding techniques, which we use to create complex, ergonomic components:

  • Overmolding of metals or reinforcing materials: Integration of metal guides, springs, or wires to create higher-performance devices.
  • Parts free of burrs and defects: Impeccable finish for critical applications (surgical instruments, connectors).

Balloon Forming & Blowing – High-Precision Technology

Specializing in the manufacture of angioplasty balloons and endovascular devices, we offer:

  • High-precision forming/blow molding machines: For bottles with complex profiles (conical, multi-diameter, with controlled compliance).
  • Mechanical property testing: Burst, fatigue, and compliance tests to ensure safety and performance.
  • Custom designs: Short, long, high-pressure, or low-compliance balloons, according to your specifications.

Soldering & Reflow – Innovative Assemblies

Our welding and reflow machines enable the creation of devices with hardness gradients or distinct functional zones:

  • Laser welding: For leak-proof and durable joints (catheters, medical bags).
  • Controlled reflow: Creating smooth transitions between materials (e.g., a flexible tip for a catheter, a rigid body for handling).
  • Integration of electronic or mechanical components: For innovative and increasingly complex devices

Metal Braiding & Coiling – Durability at the Heart of Your Devices

We manufacture metal reinforcements for your tubes and custom-made stents:

  • Wire braiding: For reinforced catheters, guidewires, or stents, with patterns tailored to your needs
  • Coiling: For return springs, guide wires, or micro-implants.
  • Various materials: stainless steel, nitinol, platinum-iridium, tungsten—selected for their biocompatibility and mechanical properties.

Crimping – The Art of Secure and Controlled Joining

We perform crimping of metal components to secure them to the device or to reduce their profile:

  • Crimping of balloon-expandable stents onto angioplasty catheters, ensuring maximum dislodgement force and a minimal profile. 
  • Placement of self-expanding stents in sheaths with minimum diameters.
  • Crimping of radiopaque markers to ensure the visibility of your devices under fluoroscopy.

Hydrophilic Coating – Optimal Slip for Your Devices

Our hydrophilic coating processes improve the lubrication and navigability of your devices:

  • Uniform, durable coatings: Reduced friction for easier insertion (catheters, guidewires).
  • Slip and resistance tests: Validation of performance under real-world conditions (anatomical models, test benches).
  • Compatibility with sterilization processes.

Sterile Barrier Packaging – Optimal Protection

We handle the final packaging of your devices in sterile, secure packaging:

  • Sterile pouches and blister packs: Compatible with sterilization methods (ETO, gamma, beta radiation).
  • Double packaging: For enhanced protection (ISO 11607 standards).
  • Compliant labeling: Full traceability (batch numbers, expiration dates, regulatory symbols)

Sterilization Services – A Turnkey Solution

We ship your devices to a qualified service provider for sterilization, and we ensure that:

  • The sterilization method must be appropriate for your product (EtO, gamma, e-beam, dry heat, moist heat, etc.).
  • The sterilization process must be validated in accordance with regulatory requirements (in accordance with ISO 17665-1-2, 11135, 11137, etc.)
  • The process should be monitored on an ongoing basis and reviewed annually. 

Our Key Commitments

We know that every project is unique. That’s why we do everything we can to offer you:

Complete Transparency Regarding Our Processes

  • Access to our cleanroom: Tour our facilities and watch your devices being manufactured in real time.
  • Complete documentation: Production reports, certificates of conformity, and quality control data are available at any time.
  • Full traceability: Tracking of raw materials, production parameters, and test results for complete confidence.

Flexibility Tailored to Your Needs

  • Batches of all sizes: From a single unit (prototyping) to several thousand (larger-scale production).
  • Streamlined timelines: Responsiveness to urgent needs (clinical trials, inventory replenishment).
  • Quick adjustments: Design modifications, material changes, or process adjustments without wasting time.

Uncompromising Responsiveness

  • Dedicated team: A dedicated project manager to coordinate your production and respond to your requests in real time.
  • Strategic raw material inventories: To prevent shortages and speed up delivery times.
  • Continuous improvement: Incorporating your feedback to optimize costs, lead times, and quality.

Why Choose ORIOS LIFESCIENCES?

360° expertise

From design to delivery, we manage every stage of the medical device manufacturing process.

Cutting-edge technologies

High-precision equipment for reliable and reproducible results.

An ISO 7 cleanroom

A controlled environment that complies with the most stringent standards (ISO 13485, MDR, FDA).

A responsive and transparent partner

No black box—you have access to everything, anytime.

Agile production

Ability to adapt quickly to your needs, even the most complex ones.

Ready to Move into Production?

ORIOS LIFESCIENCES is your trusted partner.

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